Applications
Transformer coil, Relay coil, Inductor coil, Inverter coil, Valve coil, Ignition coil, Adapter coil, Switch coil, Car horn coil, Primary coil, Mirror coil and various related coil
Feature
The DSW-42 series Fully automatic winder combines the Keyence control system with the Yaskawa servomotor drive system to ensure that your winder tasks are performed with the highest precision, even to the most demanding specifications, and the automatic foot winding and line cleaning functions are available. This ensures accurate winding and effectively removes the remaining waste wire, thereby maintaining the quality and integrity of the product.
Equipped with specialized quick-release winding fixture and automatic loading and unloading (except for special models), this automation reduces human error, enables you to quickly adjust different winding requirements, and increases your production capacity by minimizing setup time and maintaining the agility of the production process. In addition, built-in 0°, 90°, 120° needle Angle Settings, can complete the multi-angle winding task at one time. This versatility simplifies the winding process and further speeds up production.
Up to 120 sets of programs can be stored and easily switched as needed, providing high flexibility and the ability to quickly adjust to different production needs and product specifications. The user-friendly 10-inch human-machine interface (HMI) allows intuitive program editing in a conversational interface, simplifying the programming process and making it easy for operators of all skill levels to use. In addition, hierarchical management and password storage capabilities add a layer of security to your operations. Prevent unauthorized personnel from modifying programs to ensure data integrity and process reliability.
Designed to simplify your winding operations and optimize productivity, the DSW-42 series of fully automatic winders offers a range of features that satisfy accuracy, efficiency and user friendliness, while the machine's simple construction, easy-to-use controls and convenient maintenance procedures help reduce downtime and ensure long-term reliability. The DETZO DSW-42 series of fully automatic winders is the ideal solution for businesses looking for a winder.
Specification
No. of spindle | 8 Spindles |
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Spindle pitch | 42mm |
Applicable wire diameter | Ø0.02 ~ Ø0.50mm |
Spindle speed | Max. 12000rpm (CW/CCW) |
Angular accuracy | +/-0.5° |
Movement of Nozzle | X-Axis 110mm (Front/Back) |
Y-Axis 100mm (Left/Right) | |
Z-Axis 80mm (Up/Down) | |
Nozzle movement accuracy | 0.01mm |
Winding diagonal (max.) | 30mm |
Winding range (max.) | 60mm |
Pin wrapping angel | 0°, 90° , 120° |
Controller | PLC 4-axis control |
Storage | Memory card |
Power supply | 1Φ 220Vac |
Rated frequency | 50 ~ 60Hz ±1% |
Power consumption | 2.5KW |
Air pressure demand | 0.4 ~ 0.6Mpa |
Machine dimensions | 1200(L) x 900(W) x 1700(H)mm |
Machine weight | 700kg ±10 |
Optional Item
CE certification
Safety cover
Bifilar winding
Wire-broken sensor
Heater blower mechanism
Wire stripper mechanism
Twisting mechanism
Taping mechanism
Wire hook(press) mechanism
Cutter mechanism
Tailstock mechanism
Tension released mechanism
Servo Wire clamper mechanism
Servo Load / Unload mechanism
Stranded wire specifications
Stranded wire diameter | Ø0.03 ~ Ø0.15mm |
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Strand length (max.) | 300mm |
Skein turns | 1 ~ 9turns |
Skein speed | 10 ~ 50mm/s |
Flyer turns | 1 ~ 1000turns |
Flyer speed | 10 ~ 6,000rpm |
Model | DSW-4208PC | DSW-4208PTC | DSW-4208TPC | DSW-4208TPS | DSW-4208HFC |
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Automatic 8 Spindles Coil Winding Machine | Automatic 8 Spindles Coil Winding Machine + Twisting Mechanism | Automatic 8 Spindles Coil Winding Machine + Taping Mechanism | Automatic 8 Spindles Coil Winding Machine + Twisting Mechanism + Taping Mechanism | Automatic 8 Spindles Coil Winding Machine + Heater blower Mechanism(Suitable for air core coils) |