Dongguan Juyeda intelligent technology Co., LTD Dongguan Juyeda intelligent technology Co., LTD

Automatic ten-axis inductance winding soldering machine FCW-1042WS

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Automatic ten-axis inductance winding soldering machine FCW-1042WS

Applications

Feature

The Keyence system is combined with the AC servo motor drive system to achieve precise positioning.

 

Intuitive and simple operation, with 6 "human-machine interface to dialogue mode editing program, easy to use.

 

Vibration plate feeding function, improve productivity.

 

Wire winding and solder are integrated on the same machine to reduce personnel movement.

 

The spot welding mechanism and the cutting tool function adopt 3-axis servo motor displacement to reduce the manual adjustment error.

 

Magnetic core servo load shifting system, fast displacement and accurate positioning.

 

Gantry soldering method, fast displacement accurate positioning.

 

Rosin special stick probe method to avoid excessive flux on the magnetic core.

 

Independent tin frame to avoid servo displacement caused by liquid level fluctuations.

 

Servo motor scraping mode, effectively control the amount of scraping tin, maintain a uniform height liquid level.

 

Precision high temperature resistant proximity sensor, accurate detection of liquid level, and provide automatic tinning function.

 

The automatic circulating steel wire can scrape the excess tin residue on the magnetic core during soldering.

 

Add solder pressing position station, solder complete the joint pressing station, and accurately control the height of magnetic core solder.

 

Can store 120 groups of programs, style change fast.

 

Hierarchical management and password storage function to prevent non-related personnel to modify the program.

 

Estimated production capacity of the equipment 1.2 ~ 1.3 seconds/piece (spot welding function), including spot welding time but based on actual spot welding test; Estimated equipment production capacity 1 second/piece (cutter function).


Specification

No. of spindle10 Spindles
Spindle pitch42mm
Applicable wire diameter (max.)Ø0.35mm (Pls. consult, if the wire over the range.)
Spindle speedMax. 3000rpm (CW/CCW)
Angular accuracy+/-0.5°
Magnetic core quantity30pcs
Magnetic core pitch7mm
Inductor diameter (max.)6x6mm (Pls. consult, if the wire over the range.)
ControllerPLC 15-axis control
StorageMemory card
Vacuum pumpWithWithout
Power supply3Φ 220Vac1Φ 220Vac
Maximum power16.5KW15KW
Maximum current75A68A
Machine max. power9.0KW8.8KW
Machine max. current40A40A
Furnace max. power6KW6KW
Furnace max. current27A27A
Vacuum max. power1.5KW
Vacuum max. current7A
Machine current consumption12A10A
Furnace heating current26A26A
Machine air pressure0.5~0.6Mpa0.5~0.6Mpa
Cooling air pressure0.2Mpa0.2Mpa
Vacuum negative pressure-84Mpa
Vacuum negative consumption65L / min
Machine dimensions1710(L)x1535(W)x1800(H)mm
Machine weight2000kg ±10

Optional Item

  • CE certification

  • Safety cover

  • Wire-broken sensor

Stranded wire specifications

None

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